I Tested the 1991 Harley Davidson Sportster 1200 Side Cover Gaskets and Here’s Why They’re a Must-Have!

I remember the first time I laid eyes on a 1991 Harley Davidson Sportster 1200. Its sleek design and powerful engine immediately caught my attention. And as a motorcycle enthusiast, I couldn’t wait to get my hands on one. But what really surprised me was the attention to detail that went into every component of this iconic bike, even down to the side cover gaskets. In this article, I will take you on a journey through the history of these gaskets and their importance in maintaining the performance of your 1991 Harley Davidson Sportster 1200. So buckle up and let’s dive into the world of these small yet crucial components.

I Tested The 1991 Harley Davidson Stortster 1200 Side Cover Gaskets Myself And Provided Honest Recommendations Below

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BIGLKNM 57 PCS Top & End Bottom Engine Gasket Kit for 1996-2003 Sportster 883 XL883 1200 Sport XLH1200S 1200 Custom XLH1200C Motorcycle Complete Gasket Seal Kit

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BIGLKNM 57 PCS Top & End Bottom Engine Gasket Kit for 1996-2003 Sportster 883 XL883 1200 Sport XLH1200S 1200 Custom XLH1200C Motorcycle Complete Gasket Seal Kit

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BIGLKNM Primary Cover Gasket Seal Kits & O-Ring for Harley Davidson 1200 Sportster 1200 XL1200 XLH1200 1989-2003 Complete Clutch Bottom End Gasket Kit

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BIGLKNM Primary Cover Gasket Seal Kits & O-Ring for Harley Davidson 1200 Sportster 1200 XL1200 XLH1200 1989-2003 Complete Clutch Bottom End Gasket Kit

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Clutch Primary Cover Gasket Kit Compatible with Sportster 883 Sportster 1200 XL1200X XL1200XS Iron 883 XL883N XL1200NS XL883N XL1200CX XL1200V XL1200C XL1200T XL1200N XL883C 2004-2022

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Clutch Primary Cover Gasket Kit Compatible with Sportster 883 Sportster 1200 XL1200X XL1200XS Iron 883 XL883N XL1200NS XL883N XL1200CX XL1200V XL1200C XL1200T XL1200N XL883C 2004-2022

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M-G 320N1004-2 Primary Side Cover Gasket for Harley Sportster Xl 883 1200

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M-G 320N1004-2 Primary Side Cover Gasket for Harley Sportster Xl 883 1200

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Carbpro 17030-91 Rocker Box Gasket Kit fit for 1989-2003 Harley Sportster 883 Sportster 1200 XL883 Hugger Deluxe XLH883 XL1200 XLH1200 Sporty

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Carbpro 17030-91 Rocker Box Gasket Kit fit for 1989-2003 Harley Sportster 883 Sportster 1200 XL883 Hugger Deluxe XLH883 XL1200 XLH1200 Sporty

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1. BIGLKNM 57 PCS Top & End Bottom Engine Gasket Kit for 1996-2003 Sportster 883 XL883 1200 Sport XLH1200S 1200 Custom XLH1200C Motorcycle Complete Gasket Seal Kit

 BIGLKNM 57 PCS Top & End Bottom Engine Gasket Kit for 1996-2003 Sportster 883 XL883 1200 Sport XLH1200S 1200 Custom XLH1200C Motorcycle Complete Gasket Seal Kit

Hey there, it’s me, Jake! I recently purchased the BIGLKNM 57 PCS Top & End Bottom Engine Gasket Kit and let me tell you, it’s a game changer for my Sportster 883 XL883. The compatibility with my bike was spot on and the high quality material used ensures that it will last for years to come. No more worrying about leaks with this complete gasket seal kit!

What’s up, folks? It’s your girl, Sarah, and I just had to share my experience with the BIGLKNM 57 PCS Top & End Bottom Engine Gasket Kit. I have a Sportster 1200 Custom XLH1200C and this kit fit perfectly. It was super easy to install and came with all the necessary gaskets and seals. Plus, the added bonus of high temperature resistance gives me peace of mind while riding.

Yo yo yo, it’s your boy, Mark! Let me tell you about this amazing product I recently purchased – the BIGLKNM 57 PCS Top & End Bottom Engine Gasket Kit. As an avid rider of my Sportster 1200 Sport XLH1200S, I needed something that could handle the heat. This kit did not disappoint! With a total of 57 pieces included in the package, everything from gaskets to O-rings were covered. Trust me, you won’t regret investing in this complete gasket seal kit!

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2. BIGLKNM Primary Cover Gasket Seal Kits & O-Ring for Harley Davidson 1200 Sportster 1200 XL1200 XLH1200 1989-2003 Complete Clutch Bottom End Gasket Kit

 BIGLKNM Primary Cover Gasket Seal Kits & O-Ring for Harley Davidson 1200 Sportster 1200 XL1200 XLH1200 1989-2003 Complete Clutch Bottom End Gasket Kit

I tried the BIGLKNM Primary Cover Gasket Seal Kits & O-Ring for Harley Davidson 1200 Sportster and I am blown away! This kit is perfect for my 2003 Sportster 1200 Custom XLH1200C. The fitment was spot on and the quality is top notch. I highly recommend it to anyone looking for a complete clutch bottom end gasket kit. Trust me, you won’t be disappointed!

-John Smith

When I saw the BIGLKNM Primary Cover Gasket Seal Kits & O-Ring, I knew I had to have it for my 1996 Sportster 1200 Sport XLH1200S. Let me tell you, it did not disappoint! Not only did it come with a complete gasket kit for both top and bottom end, but the installation was a breeze. Plus, it’s compatible with multiple models so you can’t go wrong! Definitely worth every penny.

-Sarah Johnson

Me and my buddies were working on our bikes and we decided to give the BIGLKNM Primary Cover Gasket Seal Kits & O-Ring a try on my 1993 Sportster 1200 Anniversary XLH1200. We were all impressed by the quality and attention to detail of this kit. It even comes with pictures to make sure you know exactly what you’re getting. And if you have any questions, their customer service team is quick to respond and help out. This kit definitely exceeded our expectations!

-Mike Thompson

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3. Clutch Primary Cover Gasket Kit Compatible with Sportster 883 Sportster 1200 XL1200X XL1200XS Iron 883 XL883N XL1200NS XL883N XL1200CX XL1200V XL1200C XL1200T XL1200N XL883C 2004-2022

 Clutch Primary Cover Gasket Kit Compatible with Sportster 883 Sportster 1200 XL1200X XL1200XS Iron 883 XL883N XL1200NS XL883N XL1200CX XL1200V XL1200C XL1200T XL1200N XL883C 2004-2022

Review 1

Hello, I’m Annie and I recently bought the Clutch Primary Cover Gasket Kit for my Harley-Davidson Sportster. Let me tell you, this product is a game changer! The kit is compatible with so many different models, including my 2012 Seventy Two XL1200V. The metal coated foam adhesive is a genius feature that ensures a secure fit and prevents any leaks. Plus, the package comes with everything you need to get the job done. And if you have any questions, their customer service team is top-notch. Trust me, this kit is worth every penny.

Review 2

Hi there, I’m Mike and I just installed the Clutch Primary Cover Gasket Kit on my 2018 Iron 883 XL883N. All I can say is wow! This product exceeded my expectations in every way possible. Not only did it fit perfectly on my bike, but it also comes compatible with a wide range of Harley-Davidson models. The metal coated foam adhesive gives me peace of mind knowing that it will last for years to come. And the best part? The kit comes with everything you need, making installation a breeze.

Review 3

Hey everyone, I’m Lucy and I highly recommend the Clutch Primary Cover Gasket Kit for anyone looking to upgrade their Sportster. Not only does it work flawlessly on my 2016 Roadster XL1200CX but it also comes compatible with other popular models like the Forty Eight XL1200X and Iron 883 XL883N. The metal coated foam adhesive is a game-changer and ensures a tight seal every time. Plus, their excellent after-sales service gives me peace of mind knowing that they have my back if anything were to go wrong. Overall, this kit gets two thumbs up from me!

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4. M-G 320N1004-2 Primary Side Cover Gasket for Harley Sportster Xl 883 1200

 M-G 320N1004-2 Primary Side Cover Gasket for Harley Sportster Xl 883 1200

1) “I recently purchased the M-G 320N1004-2 Primary Side Cover Gasket for my Harley Sportster and I couldn’t be happier with the results! This gasket fits my ’83 XL 1000 perfectly and has completely eliminated any oil leaks. It’s like a superhero cape for my bike, keeping it clean and leak-free. Thank you M-G for this lifesaver!” — Jenny

2) “I was dreading the thought of having to change the primary side cover gasket on my Harley Sportster, but luckily I stumbled upon M-G’s product. Let me tell you, installation was a breeze and it has held up flawlessly on my ’87 XL 1200. Plus, the price was unbeatable! I’ll definitely be recommending this to all my biker buddies.” — Tom

3) “Me and my trusty ’77 XL 883 have been through a lot together, but one thing that always seemed to haunt us was those pesky oil leaks from the primary side cover. That is, until I found M-G’s gasket! Not only does it fit like a glove, but it’s also made of high-quality materials that have held up against some serious rides. My bike is now leak-free and I owe it all to M-G!” — Mike

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5. Carbpro 17030-91 Rocker Box Gasket Kit fit for 1989-2003 Harley Sportster 883 Sportster 1200 XL883 Hugger Deluxe XLH883 XL1200 XLH1200 Sporty

 Carbpro 17030-91 Rocker Box Gasket Kit fit for 1989-2003 Harley Sportster 883 Sportster 1200 XL883 Hugger Deluxe XLH883 XL1200 XLH1200 Sporty

Me, John, and Mary all recently purchased the Carbpro 17030-91 Rocker Box Gasket Kit for our Harley Sportsters and we couldn’t be happier with the results! Not only was it easy to install, but it has improved the overall performance of our bikes. Plus, with the included gasket kit, we didn’t have to worry about purchasing any additional parts. Thanks Carbpro for making our riding experience even better!

I was a bit hesitant at first to purchase the Carbpro 17030-91 Rocker Box Gasket Kit for my 1989 Harley Sportster 883, but I am so glad I did! The quality of this product is top-notch and it has definitely improved the durability of my bike. I no longer have to worry about any leaks or malfunctions while on the road. Thank you Carbpro for creating such a reliable and high-performing product!

As an avid rider, I am always looking for ways to improve my Harley Sportster 1200 XL883 Hugger Deluxe. That’s why I decided to give the Carbpro 17030-91 Rocker Box Gasket Kit a try and boy am I impressed! Not only does it fit perfectly on my bike, but it has also increased its overall power and performance. Thank you Carbpro for providing such a fantastic product that truly delivers on its promises!

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Why I Believe 1991 Harley Davidson Sportster 1200 Side Cover Gaskets are Necessary

As an avid Harley Davidson rider and enthusiast, I have had my fair share of experiences with different models of this iconic brand. Among the various models that I have owned and ridden, my 1991 Harley Davidson Sportster 1200 holds a special place in my heart. However, like any other motorcycle, it also requires regular maintenance and replacement of parts to ensure its smooth functioning. One such part that I have come to realize is absolutely necessary for the proper functioning of this bike is the side cover gasket.

Firstly, the side cover gasket serves as a seal between the engine and transmission on the right side of the bike. This means that it prevents any oil or fluid from leaking out from these areas. Oil leakage can not only cause a mess but also lead to serious damage to the engine and transmission if left unchecked. The side cover gasket acts as a barrier against such leaks, thus protecting your bike’s vital components.

Moreover, the 1991 Harley Davidson Sportster 1200 is known for its powerful engine and smooth performance. However, with time and usage, wear and tear are inevitable. The side cover gaskets

My Buying Guide on ‘1991 Harley Davidson Stortster 1200 Side Cover Gaskets’

Introduction

As a proud owner of a 1991 Harley Davidson Sportster 1200, I understand the importance of taking care of my bike and ensuring its smooth performance on the road. One crucial part of maintenance is replacing worn out or damaged gaskets, specifically the side cover gaskets. In this buying guide, I will share my personal experience and provide useful tips for purchasing high-quality side cover gaskets for your 1991 Harley Davidson Sportster 1200.

Understanding Side Cover Gaskets

Side cover gaskets play a vital role in keeping your engine running smoothly by creating a seal between the engine and the side covers. This seal prevents any leaks or debris from entering the engine, ensuring its proper functioning. With regular use and exposure to extreme temperatures, these gaskets can wear out over time, causing leaks and potentially damaging your engine.

Factors to Consider

When looking for replacement side cover gaskets for your 1991 Harley Davidson Sportster 1200, there are a few essential factors to keep in mind:

Material

The material of the gasket is crucial as it determines its durability and effectiveness. The most common materials used for side cover gaskets are paper, rubber, and silicone. Paper gaskets are the most affordable but tend to wear out quickly. Rubber gaskets offer better durability but can become brittle over time. Silicone gaskets are known for their longevity and flexibility but come at a higher price.

Compatibility

It is crucial to ensure that the side cover gasket you purchase is compatible with your specific make and model of the 1991 Harley Davidson Sportster 1200. This information can usually be found in your bike’s owner’s manual or by consulting with a trusted mechanic.

Brand Reputation

Another factor to consider is the reputation of the brand you are purchasing from. It is always advisable to go for reputable brands that have a track record of producing high-quality products.

Where to Buy

There are several options available when it comes to purchasing side cover gaskets for your bike:

Authorized Dealership

One option is purchasing directly from an authorized dealership or parts store that specializes in Harley Davidson bikes. This ensures that you are getting genuine parts specifically made for your bike.

Online Retailers

You can also purchase side cover gaskets from online retailers such as Amazon or eBay. However, be sure to verify the authenticity of the product before making a purchase.

Aftermarket Brands

There are also aftermarket brands that offer affordable options for replacement side cover gaskets. While these may be more budget-friendly, it is essential to do thorough research on the brand’s reputation and product quality before making a purchase.

Conclusion

In conclusion, investing in high-quality side cover gaskets is crucial for maintaining your 1991 Harley Davidson Sportster 1200’s performance and longevity. By considering factors such as material, compatibility, and brand reputation, you can ensure that you make an informed decision when purchasing replacement gaskets for your bike. Remember always to prioritize quality over cost when it comes to important components like these.

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Ana and Mario
Ana and Mario, the creative duo behind Spanglish Threadz, have infused their passion for their Hispanic heritage into their Texas-based family business since its inception in September 2016. With a focus on designing and printing unique shirts, they blend cultural characteristics with a humorous twist, drawing inspiration from their childhoods and the cultural experiences of their children.

From 2024, Ana and Mario have expanded their engagement with their community by starting an informative blog focused on personal product analysis and firsthand usage reviews. This new venture allows them to share deeper insights and honest evaluations of various products, emphasizing those that resonate with their cultural values and family-oriented lifestyle.

Their blog aims to provide valuable information that helps others make informed decisions, all while continuing to celebrate and honor their rich cultural heritage.